COMPETENCIES & TECHNOLOGIES:-
EMYRAS has multidisciplinary skills encompassing Mechanical engineering, Electronics & Electrical design, Software Engineering, Robotics & Machine Vision. Through this, we offer a complete solution in automated Manufacturing for diverse industries in Automotive & Auto Components, Electrical & Electronics, and Consumer Electronics, Medical Devices, food & Pharmaceuticals.
“Design is not just what it looks and feels like, design is how it works” at EMYRAS the mechanical design center provides designs to the in-house requirements and also works as an independent business unit catering to external customers.
MECHANICAL ENGINEERING ENGAGEMENT MODEL:-
Concept: Industrial design, styling, and ergonomics, customer concept review.
Design: 3D Modelling, Detailed design, Design-FMEA.
Reviews: Customer Design Reviews & Approval (DAP), Value Engineering.
Manufacturer: Manufacturing drawings and BoM.
Testing: Shock, vibration, environmental testing; certifications, test fixture design, functional and performance testing, material qualification, compliance testing.
Change After Manufacture: Configuration control, Engineering Change management.
After Manufacture: Tooling and fixtures design, service and user manuals, training guidelines for maintenance.
Part Manufacturing and System Integration: In-house part manufacturing capabilities help us deliver projects faster and at the same time have control on the quality. We have a captive tool room for all our part manufacturing needs. The manufactured parts are integrated with the control systems, pneumatic, robots, machine vision and the software to provide a complete solution for our customers.
PROJECT MANAGEMENT LIFECYCLE
ELECTRICAL AND ELECTRONICS ENGINEERING:-
Control systems finally are the heart of automation. EMYRAS offers the expertise in Electrical Electronics design and engineering. Converting concepts to viable, reliable, manufacturing solutions that become an integral part of our automation offering.
The designs are normally approached with commercially off-the-shelf(COTS) products which are integrated into our solutions. We provide custom built hardware for specific needs.
- Analog, Digital Signal processing
- Data Acquisition (DAQ) Systems/Data logging system
- Instrumentation , Sensors and Transducers
- Programmable logic Controllers/PAC
- Communication: serial, parallel, USB, Ethernet, MODBUS,CAN,DEVICENET,CANNET,Etc.,
- Secure encrypted data communication
- Cloud, Wifi, Zigbee, Wireless, RF transmitters, and receivers
- GSM/GPRS Mobile network data
- LCD, Alphanumeric/graphics, VFD
- Power Electronics
- RFID Programming and Integration
- Embedded Systems
PLCS, SCADA, MOTION CONTROL:-
Control systems are crucial for every automation system, bringing control for every motion, sensor and other devices that comprise the automation system. Control systems provide visibility of the process, faults, performance, and productivity. EMYRAS has an in-depth understanding and expertise in automation control systems, having delivered numerous systems.
Our automation solutions have been built on architectures including PLC, HMI, SCADA, Motors, Motion control systems and PC based controls. We have the expertise to integrate any make of control systems and standards.
Software changes the way an automation system works. The core competency of EMYRAS is in understanding the software. Having built several platforms that run test suites in a manufacturing environment, EMYRAS offers a range of test suites for automated testing, traceability, MES/ERP integration, Industrial Internet of Things (IIOT), Machine to Machine (M2M) interfacing, Artificial Intelligence (AI).
In this engagement model, a software application (software suite) is developed based on a specific requirement and will be supplied. The application remains a property of EMYRAS and will be licensed to the buyer. The cost is normally arrived at the beginning of the project and fixed.
Our Knowledge and Experience in this domain helps us choose the right robot for a specific application. We have the expertise to program and integrate any of the Cartesian, SCARA, articulated, multi-axis and collaborative robots. Robots provide additional advantage being flexibility for quick changes.
Typical applications include:
- Pick and place
- Screw driving
- Machine Tending
Intelligent(Tuning(From a simple stand-alone bar code scanning to a complex multi-camera vision system, we provide a wide gamut of vision solutions. Vision technology is a niche engineering field, integrating the Image sensor (Camera), optics, illumination and using the right algorithm. No two vision application are same. We have a vision software suite which is the work of our years of experience in machine vision.
Typical applications include
- Gauging & Measurement
- Assembly Integrity Check
- Presence verification
- Pattern Check
- LCD Testing
- Colour Recognition
- Barcode & Print verification
- Character and Pattern Check
- Robot guidance
TEST AND VALIDATION:-
Automation systems once integrated have to undergo a series of tests and has to be validated for its fitness for purpose. Our team of test and validation engineers is involved at all stages of the project lifecycle, from creating a Requirement Specification, which defines the customer needs to final test and validation.
The validation at the final stage ensures that the equipment meets the customer’s specific and implied requirements like safety and reliability. The validation is performed by testing a known batch size with standard tools of machine capability (Gage R& R), Process capability (Cp, Cpk), OEE, and Reliability.
POST AUTOMATION SUPPORT:-
Equipment productivity is enhanced when the equipment deployed works without break- downs. Minor equipment stoppages account to a lot of losses in manufacturing. We provide training the customer’s engineers in maintaining the equipment, configuring, troubleshooting and rectifying a fault at the shortest time.
We work on a remote monitoring system through which we can access the equipment at a remote location and upgrade the software when a change is needed and diagnose an error. We aim at a long-term relationship with our customers to help realize the best return on automation investments EMYRAS post automation support programs can be tailored to each customer needs, depending on the model the customer prefers to work.
- Conveyors, Powered and gravity
- Conveyors, Pallet, Rotary
- Machine Vision
- Precise Dimensional measurement
- Vision Inspection
- PLC, HMI controls
- PC based controls
- Screw Driving
- Pneumatics, Hydro-pneumatic, Servo
- Servo technology, Stepper Motion
- Part feeding, vibratory, step feeders
- PCB Test systems
- PCBA Device Flashing
- PCBA ICT, Functional Testing
- End of Line Test Systems
- Leak Testing
- MES / ERP Integration
- Laser Marking
- RFID, Barcode
- Pressing Operations